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Fully automatic toroidal common mode inductor choke winding machine

The fully automatic toroidal common mode inductor winding machine (SS-HK02) is used for winding the thick wire on the toroid core. it adopts nylon hook to wind the enamel wire. it also be called power line common mode choke winding machine.

  • Item NO.:

    SS-HK02
  • Product Orgin:

    China
  • Brand:

    SanShine
  • Shipping Port:

    XIAMEN,CHINA
  • Color:

    Blue
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Description

Product name: Fully automatic toroidal common mode inductor winding machine (SS-HK02)


auotomatic hook winder

Finished product after winding

EMC toroid choke winder

thick wire toroid winder

Description :

The fully automatic toroidal common mode inductor winding machine (SS-HK02) is one precise programmable coil winder. It adopts the precise multi axis controlling system with the precise strong servo motors and the strong nylon hook to wind the enamel wire. Its winding fixtures be designed and made according to user's toroidal coil size and wire diameter. The fully automatic toroidal common mode inductor winding machine (SS-HK02) has two winding stations, so two stations can wind the common mode inductor coils in cycled and fastly. This fully automatic toroid coil winding machine is used for winding toroid coils of the very thick wire and very heavy wire with big toroid core without operator.  Like as some common inductors, filter inductor coil, EMI filter toroid coil, EMC filter toroid coils, toroid choke, big power toroidal factor corrector inductor, toroid power inductors, UPS toroidal inductor, heavy wire toroid choke coils. Thefully automatic toroidal common mode inductor winding machine (SS-HK02) also be named automotive battery charger choke winding machine. The fully automatic toroidal common mode inductor winding machine (SS-HK02) can wind the thick wire in tightly with the ferrite toroid core and protect the wire insulation film in good.

Features :

1. Porgrammable and operation with the touching screen, Easy to operate.

2. The machine feeds the request length enamel wire and cuts automatically, No need cut and feed the required wire length before winding by manual.

3. The machine feeds and loads the toroid core automatically, and download the finished toroid coils automatically. No need operator to do.

4. The machine winds the toroid coils automatically. No need operator to do.

5. Easy to change the winding fixture for different size core.

Specification :

Model SS-HK02 SS-HK04
Winding spindle numbers 2 4
Center distance between spindles 500mm 500mm
Max. outside diameter of toroid core 60mm 80mm
Min inner diameter of toroid core 10mm depend on the wire diameter and turns hook size,thick wire need big size hook. 30mm depend on the wire diameter and turns hook size,thick wire need big size hook.
Height of toroid core 10~40mm 10~40mm
Wire diameter  (only can wind single wire) 0.5~2.6mm 0.5~2.6mm
Suitable wire length 100~1800mm 100~1800mm
Winding speed  0.7~1.5 seconds / Turn 0.7~1.5 seconds / Turn
Control way Precise CNC multi-axis AC servo motor transmission system, position controlling precisely.
Accuracy of wire spreading ±0.1° 
Traverse range of wire feeding axis (X Axis):0-100mm (Y Axis):0-100mm (Z Axis):0-120mm
X / Y / Z Axis servo motor power (X):400W  (Y):400W  (Z):400W (X):400W  (Y):400W  (Z):400W
Winding spindle servo motor power 1.0KW 1.0KW
Operation interface Easily and simply teaching model operation system(Chinese / English operation interface switchable with touching screen)
Program storage method Direct storage + USB
Power supply Single phase AC220V 50/60 Hz or AC110V 50/60 Hz by request
Power 4KW 4KW
Air source pressure 5-6Kgf/cm2
Servo motor Panasonic or or FUJI or YASKAWA
Cylinder SMC / CKD /Airtac / Chelic Cylinder
Machine net weight 500Kg 900Kg
Machine size 1150(W)*1000(L)*1600(H)mm 2300(W)*1000(L)*1600(H)mm

How to select the best suited automatic toroid coil winding machine for your toroid coil?

Tell us the data of your toroidal coil as below please :

1. toroid core outside diameter before winding?

2. toroid core inside diameter before winding?

3. toroid core height before winding?

4. the copper wire diameter ?

5. the turns of each one winding ?

6. finished coil picutres or drawings.

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